Axona Telematics SolutionHeavy Plant Telematics

Construction Equipment

Heavy Plant Telematics: Hydraulic Load, True Run Hours & Anti-Theft

Purpose-built telematics for heavy earthmovers. Differentiate true hydraulic working hours from idle ignition, audit operator productivity, and secure plant assets.

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Comprehensive Feature Matrix

Every specialized capability included with Construction Equipment.

9 Specialized Modules

Feature 01

JCB Tracking

Specialized backhoe loader telematics monitoring front loader cycles, rear backhoe excavator hours, and fuel consumption per trench.

Key Advantages:

Accurate hourly rental billing for contractor clients

Deter night moonlighting without owner consent

Hydraulic pump pressure monitoring

Ignition vs Working splitHourly diesel burn: 4.5 - 6.5 L/hEngine load factor

Feature 02

Excavator Monitoring

Heavy excavator tracking (20T-50T) tracking bucket swings, breaker hydraulic attachment hours, and high-pressure circuit health.

Key Advantages:

Track hydraulic breaker hammering hours separately

Prevent engine seizure with high coolant temperature cutoffs

Monitor massive 300L-600L fuel tanks

Breaker cycle hoursEngine load %Swing motor duration

Feature 03

Loader Monitoring

Wheel loader telematics tracking loading cycles, bucket lift count, transit speed with payload, and tyre wear telemetry.

Key Advantages:

Optimize crusher hopper feeding cycles

Detect high-speed travel with heavy bucket overloading front axle

Track idle fuel burn at quarry stockyards

Bucket cycles per shiftPayload transit speedTransmission temperature

Feature 04

Forklift Tracking

Warehouse and container yard forklift monitoring tracking lift operations, impact shocks, and electric battery state of charge.

Key Advantages:

Prevent mast overload and tip-over accidents

Authorize drivers via RFID badge before ignition

Track battery charging vs discharge health

Lift count & durationImpact G-sensor levelsBattery voltage curve

Feature 05

HDD Machine Tracking

Horizontal Directional Drilling (HDD) rig monitoring tracking push-pull thrust hours, mud pump engine run, and drill head engine load.

Key Advantages:

Audit underground utility trenching contracts

Remote fuel level monitoring for drill rig engines

Prevent engine burnouts during hard rock reaming

Rig operating hoursThrust engine RPMBentonite mud pump status

Feature 06

Crane Monitoring

Mobile and all-terrain crane telematics logging outrigger deployment, engine work hours, boom hoist duty, and wind speed alarms.

Key Advantages:

Ensure outriggers are safely deployed before lift

Verify actual contractor lift hours vs idle waiting time

Remote engine health monitoring

Outrigger contact statusEngine work hoursSafe working load alerts

Feature 07

Concrete Pump Monitoring

Boom pump and stationary concrete pump telematics tracking pumping stroke count, cubic meters delivered, and diesel burn.

Key Advantages:

Verify exact concrete volume pumped per pour

Prevent pipeline choke due to unmonitored stoppage

Separate transit engine hours from pumping auxiliary hours

Pumping strokes / minEstimated m³ pouredAuxiliary engine hours

Feature 08

Paver Machine Tracking

Asphalt paver telematics monitoring paving speed (m/min), screed heater runtime, material feed status, and linear road distance.

Key Advantages:

Ensure uniform paving speed for superior asphalt compaction

Audit asphalt layer laying progress against contractor targets

Monitor fuel consumption in heavy screed heating

Paving speed: 2-6 m/minLinear metres pavedScreed heater run hours

Feature 09

Compactor Monitoring

Soil and asphalt compactor tracking tracking vibration drum runtime, frequency, pass count over road segment, and rolling speed.

Key Advantages:

Ensure mandatory 6-8 compaction passes as per NHAI guidelines

Prevent non-vibratory dummy rolling by operators

Track fuel consumption under heavy vibratory load

Vibration drum hoursCompaction pass countRolling speed (km/h)

Recommended Hardware Deployment

Pair Construction Equipment with our automotive-grade hardware devices for maximum reliability, tamper deterrence, and sub-litre precision.

GPS Devices

Axona SenseTrack 4G Pro

Designed for commercial transport and heavy machinery. Features dual-profile eSIM, internal backup battery, 3-axis accelerometer, RS485/RS232 ports, and SOS integration.

View Specs →

Fuel Sensors

Axona FlowSense Capacitive Rod

Heavy-duty fuel probe engineered for harsh off-road vibrations and irregular fuel tanks. Trimmable on-site from 100mm to 3000mm to match exact tank depth.

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Fuel Sensors

Axona SonicLevel Non-Invasive

Installs on the external bottom of fuel tanks without drilling any holes, preserving manufacturer tank warranty and enabling zero-downtime installation.

View Specs →

Ready to Implement Construction Equipment?

Book an on-site evaluation or pilot setup across your project machinery today.

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